I agree that simplemachines.org is a great forum to use. I am a member of a single overhead cam (SOHC) motorcycle forum and as a member I find the forum easy to use. I wouldn't know about designing a the forum using simplemachines because I have never designed a site with it. If you want an example of an up and running forum looks like, you can visit
http://forums.sohc4.net/index.php